An independent industry publicationSouth Asia · Livestock, feed & nutrition
Fur, Feather & Feed™
Feed FormulatorComing Soon

Least cost, and what it cost you.

Least-cost formulation solved as a linear program — against your own rates, your own composition figures and your own nutrient panel — with every compromise it had to make named on the same screen as the ration.

01 — The problem

Rates move weekly, nutrient values vary by consignment, and the panel a nutritionist actually wants is routinely one that no combination of the materials in the shed can satisfy. A solver that answers infeasible has told you nothing you can act on, and the spreadsheet holding the ration is usually the only record of why it looks the way it does.

02 — The approach

Solve it as what it is, and make the misses legible. Every nutrient bound carries a violation term, so the solve runs twice: first for the smallest possible normalised miss, then for the cheapest mix that stays within it. The batch total and the inclusion limits stay hard — if those alone cannot be met, you are told why before you press optimise.

03 — A ration, scored
Eight materials · five nutrients · set by hand

Eight raw materials at the rates and composition the application carries, scored against its broiler-starter panel. Move a line and every nutrient re-reads against its window. Dig. lysine sits below its floor at the default mix and stays there whatever you do — these eight materials cannot reach 1.15% inside a 23% protein ceiling. That is the ordinary case, and it is the one the solver is built for: in the application, synthetic lysine closes the gap, and where nothing can, the panel reports the nearest ration instead of failing.

Inclusion · kg per tonneRate · ₹ / kg
Maize509
Soybean meal360
Wheat50
Rice bran (DO)20
Oil27
DCP22
Limestone9
Salt3
Batch total1000 kg

In the application the batch total is a hard constraint — a mix that cannot reach 1,000 kg within its inclusion limits is reported as infeasible before it is solved.

Where the cost sitsSame batch, two readings
By weight
Maize 51%
Soybean meal 36%
By cost
Maize 43%
Soybean meal 46%

Soybean meal is 36% of the mixer and 46% of the money. Bulk fills a ration; a handful of dear materials decides what it costs — which is why a rate change on one of them moves the whole solve.

Cost per tonne
₹47,154
₹47.15 / kg
Nutrient panel · Broiler starterWindow
ME2,909kcal / kg
in range2,900 – 3,050
Crude protein21.45%
in range21 – 23
Dig. lysine1.027%
below min1.15 – 1.35
Calcium0.985%
in range0.9 – 1.05
Available P0.485%
in range0.45 – 0.52
Ca : Av P2.03target 2 – 2.2
04 — What it does
i

A real solver

Least-cost formulation is a linear program, and this is one — a two-phase primal simplex run over the whole ingredient list, not a spreadsheet approximating it.

ii

Elastic nutrient windows

Every nutrient bound carries a violation term, so an unreachable panel returns the cheapest ration that misses it by as little as possible, with the nutrients that had to give flagged — rather than the word “infeasible”.

iii

Shadow prices

Reported per material as the change in batch cost per additional kilogram: what a ceiling would save you if it were lifted, and what a floor is costing you to hold.

iv

Substitute suggestions

For each nutrient out of range, the materials already on the formula that still have headroom — ranked by real cost per unit of the nutrient you are short.

v

Shared library, private edits

One Ingredient Master and Nutrient Library for the mill. Re-price a material or re-analyse a value and it changes for you alone; every other account keeps the original.

vi

Cost and margin per tonne

Every solved formula carries through to a profit-and-loss view, with closed-month production history behind it.

05 — What it reads from

Two curated reference tables sit under everything else — the Ingredient Master and the Nutrient Library — built from the mill's own workbooks rather than a generic feed table, and editable from either direction.

100
Raw materials in the Ingredient Master
97
Nutrients in the library
2,587
Tabulated composition values
6
Nutrition classes

Broiler, layer, breeder, swine, ruminant and aqua panels · eight standing ratio checks including Ca : Av P, ME : CP and the amino-acid ratios · units in %, kcal/kg, PPM, mEq/kg and IU/kg

06 — Who it's for
The formulation desk sits between procurement, production and the technical team
Feed mill nutritionists
Integrator technical teams
Independent consultants
Procurement and commercial managers
07 — Access

Feed Formulator is not yet publicly available.

It runs per mill, and there is no public sign-up by design — accounts are issued by the mill administrator, and each one is its own workspace. Register interest to be notified when early access opens.